texturing head

The Texturing Head consists of:

TEXTURING HEAD ASSEMBLY

The Texturing Head Assembly is a steel unit, which contains and protects the Servo Modules during their operation. Depending on the system size, the Texturing Head Assembly can house twelve (12), twenty four (24), Thirty (30) or Forty (40) Servo Modules.

 

The Texturing Head Assembly is mounted to the Saddle of the Roll Rotation Unit. A cable chain is connected to the saddle, this provides all the services to the Texturing Head Assembly – EDT cables, Servo control and dielectric fluid.

SERVO MODULES

The servo module is design to allow it to be removed easily and quickly from the Texturing Head Assembly – regardless of its position.

 

Each servo can be extended or retract, to allow the operator to change the electrodes quickly and easily.

 

The Servo Module consists of a Servomotor, precision ballscrew, Electrode Holder and Hot Rod.

 

The Servomotor and precision ballscrew provides the electrode movement. The Servomotor is controlled by the EDT Servo control cards.

 

The Electrode holder provides ‘electrical isolation’ from the EDT Power and it is used to hold the electrode.

 

The Hot Rod supplies the EDT Power and Dielectric oil to the Electrode.

 

ELECTRODES

The Electrode is made from copper bar with a small hole drilled its length.

 

The hole is for the centre flush dielectric.

 

The Electrodes are cheap to manufacture and can be manufactured locally.

 

The Electrodes do NOT need to be coated with any insulating coating.

 

The Electrode holder uses a clamping mechanism to hold the Electrode. The Electrode can be changed easily.

 

dielectric delivery system

The SMS Smart EDT system uses a Dielectric Delivery Manifold to ensure there is a continuous pool of dielectric oil around each electrode. Each manifold supplies the dielectric for one row of electrodes. Each electrode is supplied with its own dielectric fluid via eight (8) holes surrounding the electrode. A brush material is also used to hold the dielectric around each electrode.

 

The Dielectric Delivery Manifold is made from a PTFE material.

The Dielectric Oil is supplied to each side of the manifold. The Dielectric Manifold is positioned on the roll surface – a pool of Dielectric is form around each electrode. The Electrode is submerged in Dielectric fluid.

The Dielectric Manifold ensures there is adequate Dielectric around each electrode. There are a number of holes, around each electrode, which provides dielectric oil to the tip of each electrode.

The brush material allows the dielectric oil to creates a pool of oil around each electrode – submerging the electrode in dielectric oil. The Electrode passes through the manifold.

Dielectric oil is supplied to the texturing gap via the Dielectric Delivery Manifolds, and the oil which flows through the centre of the electrode (centre flush dielectric).

 

1. Inside the Texturing Head Assembly are a number of electrically operated solenoid valves, which are used to control the centre flush dielectric. All the solenoid-operated valves are supplied with dielectric from a common manifold. This assures that all the electrodes in the Texturing Head Assembly are operating at the same dielectric fluid pressure. Each solenoid valve can be individually operated.

 

2. The SMS Smart EDT system uses a Dielectric Delivery Manifold to ensure there is a continuous pool of dielectric around each electrode. Each manifold supplies the dielectric for one row of electrodes. Each electrode is supplied with its own dielectric fluid via eight (8) holes surrounding the electrode. A brush material is also used to hold the dielectric around each electrode.

 

3. The dielectric fluid flow, temperature and pressure are monitored by sensors mounted on the Texturing Head Assembly and relayed back to the CNC controller. If any of the sensors cause a fault condition, texturing stops and a message is displays on the CNC controller.

 

barrel edge texturing

With the unique design of the SMS Smart EDT system, the Operator can specify how near to the edge of the roll they can texture.

 

When the Texturing Head Assembly reaches the ‘ barrel limit’  set by the Operator, the Control system retracts each electrode – individually – therefore NOT changing the roll profile. This process continues until all the electrodes, set by the EDT Texturing program, have come off the roll barrel.

 

As the next pass begins, the operation works in reverse – as each electrode (servo) comes back onto the barrel, it is unlocked and the electrode begins to texture again. This procedure ensures a uniformed surface texture from end to end of the barrel.


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SMS Technical Services LLC

210 West Kensinger Drive Suite 300, Cranberry Township. PA. 16066 USA